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Custom Presentation Tin Box with EVA Foam Insert Wholesale

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Custom Presentation Tin Box with EVA Foam Insert Wholesale

The custom presentation tin boxes with EVA foam inserts are developed for brands, importers, promotional product companies, electronics suppliers, tool manufacturers and gift-set buyers that need both reusable metal packaging and a precisely fitted internal presentation system. The outer tin can be fully customised with printed artwork, brand colours, metallic effects and decorative finishes. Inside, a die-cut EVA foam insert is produced around the actual products rather than using a generic compartment layout. This allows pens, electronic accessories, tools, cards, USB drives, jewellery, promotional items and multi-piece sets to remain organised during transport and retail display.

Product Name :
Tin Box with EVA Foam Insert
Dimensions :
L290*W210*H165mm
Shape :
Rectangular, Customizable
Design :
Customizable, ODM / OEM
Printing :
CMYK, Pantone and selected metallic effects
Surface Finish :
Matte, gloss, metallic effects, embossing or debossing
Material :
0.23 mm Food-Grade Tinplate
MOQ :
5,000 pcs
Lead Time :
35 Days
Packaging :
Opp Bag + Master Carton

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Product categories

Novos Produtos

Detalhes do produto

The EVA Insert Is Designed Around the Product

For this type of packaging, the insert should normally be confirmed before the final tin depth is approved. If the metal box is selected first and the foam is added afterwards, there may not be enough space for the required foam thickness, finger access or lid clearance.

We therefore begin with the products that will be placed inside the box.

Typical information required includes:

Length, width and height of each product
Approximate product weight
Number of items inside each presentation set
Preferred position and orientation of each item
Areas that must not be pressed by the foam
Whether accessories need separate compartments
Whether customers need finger notches for easier removal

Once these details are confirmed, the cavity layout can be developed before the final custom foam insert tin box dimensions are fixed.

What a Die-Cut EVA Foam Insert Can Do

EVA is commonly selected for presentation packaging because it can be cut into clean, controlled shapes and offers a more refined appearance than loose packing material.

A properly designed insert can:

Keep individual products separated
Reduce movement during transport
Protect painted, polished or delicate surfaces from rubbing
Position each component in a fixed retail presentation
Create different depths for products of different thicknesses
Add finger notches to make products easier to remove
Hold accessories beside the main product
Create a cleaner presentation when the tin is first opened

The foam does not need to follow a simple rectangular layout. Long slots, circular cavities, irregular outlines and several different compartment depths can be combined in the same insert.

One Tin Can Hold an Entire Product Set

A metal presentation box with foam insert is particularly useful when several components need to be sold together but should not touch each other inside the package.

For example, one insert may include:

A long cavity for a pen, stylus or precision tool
A large rectangular recess for the main device
A smaller cavity for a USB drive or adapter
A narrow slot for an instruction card
A circular recess for a small accessory
Finger cut-outs beside selected components

The result is more organised than placing several items loosely inside a standard tin and can help the complete set feel more valuable at the point of presentation.

Products Commonly Packed in Presentation Tins

The combination of a reusable metal shell and a fitted EVA insert works across a wide range of non-food products.

Product Type	Typical Insert Requirement	Why a Presentation Tin Works
Pens and writing sets	Long precision-cut slots with finger notches	Keeps multiple writing instruments aligned and ready for gifting
USB drives and electronics	Small fitted cavities with accessory compartments	Separates the device, cable, adapter and information card
Small tools	Deep cavities shaped around individual components	Reduces movement and provides a reusable storage case
Jewellery and accessories	Soft or laminated foam with compact cavities	Improves presentation while preventing pieces from moving together
Promotional gift sets	Mixed-size cavities for several branded items	Combines several promotional products in one coordinated package
Collectibles and commemorative items	Custom-shaped recess with controlled depth	Turns the outer tin into part of the long-term storage package

EVA Foam Thickness, Density and Colour

The correct foam specification depends on the weight, shape and surface of the packed item. A lightweight promotional product does not necessarily require the same insert construction as a metal tool or electronic device.

Several details can be adjusted during development:

Overall EVA thickness
Foam density
Single-layer or laminated construction
Black, white or selected custom colour
Cavity depth
Finger notch position
Surface lamination where required

Black EVA is one of the most frequently used options because it creates a neutral background for a wide range of products and works well with premium printed metal packaging.

The cavity should normally hold the product securely without requiring excessive force to remove it. If the fit is too tight, customers may damage the product or foam when taking the item out. If it is too loose, the presentation benefit of the fitted insert is lost.

Allow Enough Clearance Between the Foam and Lid

The total internal height should include more than the thickness of the product itself.

We normally consider:

Bottom foam thickness
Depth of the product cavity
Height of the product above the foam surface
Top clearance below the closed lid
Any protective pad required inside the lid

A product that sits too high may press against the lid, while a cavity that is too deep can make the product difficult to remove. This is why insert testing is an important part of sample approval.

Custom Printed Exterior for Premium Presentation

The metal tin itself can be developed as a strong visual part of the presentation rather than acting as a plain outer case.

Buyers can customise:

Full-colour CMYK artwork
Pantone brand colours
Metallic-effect printing
Gloss or matt protective varnish
Embossed or debossed lid details
Decorative borders and repeating patterns
Logo placement on the lid and side walls
Barcode and regulatory information on the base

For a premium presentation programme, an ornate printed lid and side-wall pattern can be combined with a simpler interior. For example, the exterior may use deep navy printing with detailed gold decorative artwork, while the inside of the lid remains completely plain with a gold metal finish.

This contrast keeps the outside visually rich while preventing the interior from competing with the products displayed in the black EVA insert.

Plain Gold Lid Interior

For the design shown on this product, the inside of the lid is intentionally left without printed artwork.

A plain gold interior offers several advantages:

Creates a cleaner presentation when the box is opened
Provides contrast against the black EVA foam
Avoids visual competition with the products inside
Maintains a premium metallic appearance
Makes the same interior suitable for different exterior artwork programmes

Silver or clear-lacquer interiors can also be considered depending on the selected tinplate and design.

Removable Lid or Hinged Presentation Box?

A presentation tin box can be developed with different lid structures depending on how the finished package will be used.

A removable lid offers a clean construction and can be practical for storage. A hinged lid remains connected to the body and may be preferable when the package will be opened frequently or displayed as a complete presentation case.

The final structure should be selected before the EVA insert is approved because the hinge, lid depth and internal rolled edges can change the usable space inside the box.

Metal Tin and EVA Insert Should Be Developed as One Package

One common mistake is sourcing the tin and foam insert separately without confirming the production tolerances of both components.

The metal tin is a formed product, so small dimensional tolerances are normal. EVA inserts must therefore be designed with sufficient allowance to fit into the production tin without buckling, lifting at the corners or becoming too loose.

During development we check:

The internal dimensions of the selected tin mould.
The external size of the EVA insert.
The product cavity dimensions.
Finger-access positions.
Clearance below the lid.
How easily the complete insert can be installed during production.
Whether the product remains secure after the box is moved or inverted.

Existing Mould or New Tin Size?

We normally recommend checking existing rectangular and square moulds before developing a new metal structure. The EVA insert offers considerable flexibility because the cavity layout can be changed without changing the outer tin.

For example, the same presentation tin mould could be used for:

A pen and USB gift set
An electronic accessory kit
A small tool collection
A corporate promotional set

Only the EVA insert and printed artwork need to change.

This can make an existing tin mould commercially attractive for brands developing several product programmes around the same packaging size.

Questions to Confirm Before Quotation

For a more accurate quotation, buyers should provide as much product information as possible at the beginning of the project.

Quantity required
Outer tin dimensions if already known
Dimensions of every product inside the set
Photographs or drawings of the products
Preferred product arrangement
Required foam colour
Exterior artwork requirements
Preferred lid structure
Retail and export packing requirements

If the final product samples can be supplied during development, the EVA cavities can be checked directly against the physical items before mass production.

Frequently Asked Questions

Can the EVA insert be cut to the exact shape of our product?

Yes. The cavity can be developed according to product dimensions, drawings or physical samples. Rectangular, round and irregular product outlines can all be considered.

Can one tin hold several different products?

Yes. One EVA insert can include several cavities with different shapes and depths for a complete presentation or promotional set.

Can finger notches be added?

Yes. Finger-access notches can be positioned beside selected cavities so customers can remove products more easily.

Does the inside of the lid have to be printed?

No. The inside can remain plain gold, silver or clear-coated. For this product design, a plain gold lid interior is recommended to create contrast with the black EVA insert.

Can the outer tin use more detailed artwork?

Yes. The lid and side walls can use full-colour illustrations, repeating patterns, decorative borders, metallic effects and brand graphics.

Can the same tin size use different EVA layouts?

Yes. This is one of the main advantages of this packaging system. One existing metal tin mould can support different product sets by changing the foam insert layout.

Does EVA foam make the tin waterproof or airtight?

No. The EVA insert helps position and cushion products but does not make the metal tin airtight or waterproof.

What is the MOQ?

The standard MOQ is 5,000 pieces per design. Special foam specifications, multiple designs or new tooling may affect the final requirement.

How long does production take?

Sample development normally takes approximately 7–10 days, while mass production generally requires around 25–35 days after the tin structure, artwork and EVA insert have been approved.

TAG MARCANTES : Presentation Tin Box Metal Presentation Box Custom Printed Presentation Tin Tin Box with EVA Foam Insert Die Cut EVA Foam Insert Protective Tin Packaging Custom Foam Insert Tin Box Presentation Tins Wholesale

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